|Place of Origin:||Jiangsu, China|
|Certification:||CE/ BV / ISO|
|Model Number:||RCGF 18-18-6|
|Minimum Order Quantity:||1 set|
|Packaging Details:||Standard export wooden case or pallet package|
|Delivery Time:||50 working days|
|Payment Terms:||T/T, L/C, Western Union, MoneyGram|
|Supply Ability:||7 sets per month|
|HS Code:||8422301090||Processing Type:||Juice Filling Machine|
|Function 1:||Morgen Tea Filling Equipment||Function 2:||Glass Bottle Filling Equipment|
|Bottle Type:||Glass Bottle||Filling Range:||750ml|
|Cap Type:||Metal Screw Cap||Service:||Engineer Available To Be Abroad For Machine Commissioning|
glass bottle soda filling machine,
volumetric liquid filling machine
Morgen Tea Glass Bottle Filling Machine With Juice Return System
a. Bottle feeding mechanism
|1) The air conveyor is directly connected to the bottle inlet wheel.|
|2) The bottle-infeed wheel adopts the innovative design of the bottle-mouth clamping mechanism with splitting function, which eliminates the bottle screw and the conveyor chain. It is not necessary to replace and adjust any part when doing with different bottles.|
b. Disinfectant rinsing machine, aseptic water rinsing machine
|1) Sterilization with two-wheel disinfectant ensures both effective disinfection time and disinfectant consumption.|
|2) Washing machine is electronically controlled, each washing branch adopts imported pneumatic diaphragm valve, which is controlled by PLC to realize the opening and closing of the bottle flushing valve.|
|3) Aseptic water bottle washer has steam shielding to avoid contamination of sterile water by microorganisms.|
|4) Compared with the traditional water-distributing tray structure, this electronic bottle flushing has a simple structure, no relative sliding mating surface and sanitary corner, easy to clean, and can withstand acid and alkali cleaning liquid and has a long service life.|
|5) Pneumatic diaphragm valves and electrical control systems are installed in the operation space of the filling room for easy observation and maintenance, and can reduce the aseptic space.|
|6) Rotating disksare all welded with stainless steel AISI304.|
|7) Large flat-toothed bearings for smooth and reliable operation.|
|8) The bottle holder is made of stainless steel AISI304, which is hygienic and durable.|
|9) Bottle clamps and lifting sliding sleeves are all German igus corrosion-resistant maintenance-free bearings.|
c. Transition wheel
|1) Make the bottle to flip over the transition wheel to win the maximum bottle washing time.|
|2) There is aseptic water washing nozzle at the transition wheel between the filling machine and the capping machine to rinse the residual material at the thread of the bottle mouth.|
|3) Replace the traditional dial with a bottle-necked bottle clip. When using different bottles shape, there is no need to adjust the height of this machine, and no need to replace or adjust any parts. Adapt to thinner, lighter bottle shapes and reduce costs of bottle producing.|
d. Material filling machine
|1) It adopts non-contact filling way, which can effectively prevent secondary pollution;|
|2) It is used with imported pneumatic diaphragm filling valve, to measure the filling capacity with KROHNE (or E+H) high-precision electromagnetic flowmeter to realize the valve opening and closing.|
|3) The filling valve has simple structure, easy to clean, can withstand acid and alkali cleaning liquid and high temperature of 150 °C; it has a long service life. The filling valve port adopts patented slow-flow device of our company, which can effectively prevent material from foaming and overflowing.|
|4) Electromagnetic flowmeter and pneumatic diaphragm filling valve and flow electrical control system are installed in the operation space of the filling room, which is convenient for users to observe and repair, then can reduce the aseptic space.|
|5) The filling machine is equipped with an automatic CIP cleaning system, which can effectively clean the inner and outer walls of the filling valve, contacting with material. The CIP cleaning process is automatically completed by the PLC.|
|6) The filling machine has its own liquid cylinder and is equipped with a pressure and liquid level sensor to monitor the condition of the material in the liquid tank in real time.|
|7) The rotating disks are all made of stainless steel AISI304. The support bearing is a large flat toothed ball bearing, which is stable and reliable.|
e. Capping machine
|1) Imported aseptic capping machine: no lubrication, corrosion resistance, hygienic and reliable.|
|2) There is bottle-feeding detection switch at capping part, together with the cap locking cylinder control discharging the caps to ensure that it will stop feeding caps when no bottles coming, and reduce the caps loss.|
|3) A set of photoelectric switches are installed on the cap loading rails. When no caps are on the cap loading rails, the machine will automatically stop running and alarm, which can effectively avoid the situation of no caps.|
|4) COP/SOP nozzles are provided for surface cleaning and sterilization of the capping mold, the stop-rotary cutter and the cap dialing disc.|
Containers and Specifications
Project Name:Automatic Piston / Flowmeter Filling Machine
Oil and Fat Products
PET / PP / PE / Glass / Metal
Round / Square
/ Unique Shape
Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage.
applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing
rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps
limit deviation: ±2-3g standard deviation: 1.5
User Ambient Conditions
User Electrical Supply Specification
Voltage:380V±5%, 3phase; Frequency:50HZ±1%
|Capacity based on 500ml PET bottle||4000BPH||5000BPH||10000BPH||12000BPH||15000BPH||18000BPH||25000BPH|
|Suitable bottle shape||PET bottles with different volume and shapes|
|Suitable bottle diameter(mm)||Φ50-115|
|Suitable bottle height||160-320mm|
|Compressed air pressure||0.3-0.7MPa|
|Washing water pressure||>0.06MPa,≤0.2MPa|
|Motor power (KW)||2.2||3.5||4.5||6.0||7.5||9.5||11.2|
|The PET bottle aseptic filling machine
is composed of
|Sanitizer preparation system|
|Empty bottle sterilization unit|
|Cap sterilization unit|
|Sterile material UHT sterilizer|
|Sterile material storage and constant pressure system|
|Sterile water UHT sterilizer|
|Sterile compressed air/nitrogen preparation|
|Aseptic isolation system|
|100 class clean room|
|Aseptic zone COP/SOP|
|Waste air treatment system|
|Liquid sealing system|
|Liquid nitrogen injection system|
|Aseptic 5-in-1 filling monoblock|
|Whole line automatic control system|
|Technical parameter monitor and record system|
|Material of filling valve||Stainless steel 304|
|Material of rotary tray and machine platform of rinser and filler||Stainless steel 304|
|Main motor||America, ABB|
|Sliding bearing||German, Igus|
|Frequency inverter||Japan, Mitsubishi|
|Touch screen||Japan, Pro-face|
|Pneumatic components||German, Festo|
|Other electrical components||Schneider|
|Photocell switch||America, Leuze|
|Proximity switch||America, Leuze|
|No||Production line name||Bottle||Capacity||Remark|
|1||Ultra clean/Aseptic (cold temp.) filling machine line||PET||5000-36000 BPH|
|2||Ultra clean(medium temp.) filling machine line||PET||5000-36000 BPH|
|3||Bottle water filling machine line||PET||5000-36000BPH|
|4||Hot (juice) filling machine line||PET||5000-36000 BPH|
|5||3L-10L barrel filling machine line||PET||1000-4000 BPH|
|6||CSD (carbnated soft drink) filling machine line||PET||5000-30000 BPH|
|7||CSD (carbnated soft drink) filling machine line||GLASS||3000-20000 BPH|
|8||CSD (carbnated soft drink) filling machine line||CAN||5000-36000 BPH|
|9||Beer filling machine line||PET||3000-20000 BPH|
|10||Beer filling machine line||GLASS||3000-20000 BPH|
|11||Beer filling machine line||CAN||5000-36000 BPH|
|12||Gallon water filling line||3/5 GALLON||150-2000 BPH|
|13||Water treatment system||5-120 T/Hr|
|14||Pre-processing system||5-60 T/Hr|
|15||Downsteam packing system||3000-36000BPH|
|Automatic rotary glass bottle tomato sauce filling machine||https://youtu.be/aRZX07lyC7k|
|Barrel edible oil filling capping machine (taken from client's factory)||https://youtu.be/SuIyyWGANcY|
|Two piece tin can oil filling sealing machine (taken from Client's factory)||https://youtu.be/VMpodMeGHdE|
|Hot pot edible oil canning sealing machine 2 in 1||https://youtu.be/cOKJlt8OazE|
|Automatic 2 in 1 tomato sauce filling sealing machine for tin can(taken from client's factory)||https://youtu.be/UjhW7pJjyr4|
|Tin can ketchup / Chilli paste filling / canning equipment(taken from client's factory)||https://youtu.be/qazIWEXtxKg|
|Chilli paste canning equipment / sauce filling sealing machine(taken from client's factory)||https://youtu.be/GbjsmXbV7HE|
|Rotary automatic sauce filling sealing machine(taken from client's factory)||https://youtu.be/CA6tBPO0ITU|
|Chilli sauce filling packing equipment(taken from client's factory)||https://youtu.be/mPQsiCudOOA|
|Hair gel filling machine with piston type filling method||https://youtu.be/nVPiL1L5gE4|
|ready to eat bird nest filling machine for glass jar||https://youtu.be/zFqi5NuwR-Y|
|Glass jar honey filling machine||https://youtu.be/rihUzzN4Wy8|
|Tremella and red dates (pulp juice) filling capping machine (taken from client's factory)||https://youtu.be/jUDRJwsPuNs|
|Tremella and red dates (pulp juice) filling capping machine||https://youtu.be/W1GahDjkbt0|
|Chilli sauce filling capping machine for glass bottle (taken from client's factory)||https://youtu.be/PniqFAXQgSk|
|Soy sauce filling machine with hot temperature||https://youtu.be/RoW8QNrOEe4|
|Semi-automatic multi functional piston type filling machine||https://youtu.be/y0uG33ez3PE|
|Table type semi-automatic water / sauce filling machine||https://youtu.be/Z4A-CZJjDDA|
PET Bottle blow molding machine
1. Utilization of automcatic central lubrication.
2. Compact space design for convenience of mold-conversion, repairing, and maintenance.
3. Minimized transfer pitch for increasing heating efficiency and saving energy.
4. Swift exchange design for preform mandrels.
5. Optimized air flow in the oven for stable heating process.
6. Easy to adjust, exchange and access heating oven; Protection for preform thread against heating.
Automatic sleeve labeling machine
1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller, imported servo motor, servo driver,
Frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise, rapid and
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand
The perfect shape of the bottle after shrinkage.
Automatic shrink wrapping packing machine
Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.
1) Frequency control, Secondary bottle transport device.
2) The whole set which are push bottle, heat sealing cutting adopt pneumatic structure.
3) Inductive switch control film length.
4) Touch screen, PLC control system advanced reliability of the equipemtn function.
5) Circular wind machine, resuare well-proportioned temperature of the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net, transport steady, high strength and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the user, adustable range±50mm
10) Bottle transport machine can satisfy the direction of the user, it can prolong and shorten
11) Pterygoid stainless iron heating system, durability.
12) Satisfy the bear storage rack device of the short duration for the product, assure consecutive work for the production line.
How to get quotation?
Please write to us with below information for getting detailed quotation sheet quickly:
- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;
1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
Q: Do you provide customized service
A: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q: What's your guarantee or the warranty of the quality if we buy your machines?
A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q: How long time for installation?
A: According your machines order, we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Detailed photo for ref
BIG SALE ! ! !
PLS CONTACT ME IF YOU NEED ANY HELP AND ANY DOUBT. WARMLY WELCOME TO US.
CONTACT: VICKIE SUN
MOB (WHATSAPP): 0086 13584426100
Contact Person: Manager