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China Water Bottle Filling Machine manufacturer
Suzhou Ellison Packing Machinery CO., LTD

 PACKING WATER, PACKING LIFE, PACKING WORLD

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Low Noise Mineral Water Barrel Washing Filling Machine For Big Bottle 19L 20L

Low Noise Mineral Water Barrel Washing Filling Machine For Big Bottle 19L 20L

Low Noise Mineral Water Barrel Washing Filling Machine For Big Bottle 19L 20L

Product Details:

Place of Origin: Jiangsu, China
Brand Name: Ellison
Certification: CE/ BV / ISO
Model Number: QGF

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiated
Packaging Details: Wooden case or pallet package
Delivery Time: 35 working days
Payment Terms: T/T, L/C, Western Union, MoneyGram
Supply Ability: 8 sets per month
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Detailed Product Description
Processing Type: 20L Water Filling Machine Valve Brand: Airtac / SMC / Festo
Booster Pumps: CNP Pump Air Consumption: 5bar
Connection Pipes: All SUS 304 Or 316 Capacity: 100-1500BPH
HS Code: 8422301090 Bottle Weight: Around 780g

 

Factory Price Automatic 600bph 5 Gallon Bucket Big Bottle 19L 20L Bottled Mineral Water Barrel Washing Filling Machine

 

 

Download machine running video in youtube          Video link in youtube.pdf

 

 

Basic information

 

Containers and specifications
Project Name: Full Automatic Complete 3-5 Gallon Barrel Water 50-1200BPH Production Line
PH≥4.6
drinking water
Material
Shape
Filling volume
Filling level(mm)
Neck type
PET / PC
Square or Round Bottle 
3 - 5 Gallon
Distance from bottle neck 
According request 
As request 
Adjustable specifications of the bottle type
(Middle Mould Base)Bottle diameter ≤270mm Bottle Height≤490mm
Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added.
Container Label & Control Mode
Packaging system
Palletizing system
 
Hot Melt Roll-Fed
PVC Shrink Label
Full Label/ Half Label 
Manual / Automatic 
Packing system
Min, Spec.
Manual 
Low position gantry palletizer
Robot Palletizer
High position gantry palletizer
Single Arm Palletizer 
Manual Palletizer
Manual 
Film shrinker
Wrap Around packer 
Robert Packing Machine
1*1
User Ambient Conditions
Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification
Voltage:380V±5%, 3phase; Frequency:50HZ±1%
 

 

Description

 

QGF series Barreled filling production line applies to 3 and 5gallon drink water filling production line. It is integrated washer, filler and sealer in one machine. The production capacity is from 120BPH to 1800BPH. Automatic washing filling and capping machine units Automatic washing filling and capping machine units is main equipment for the 5 gallon barreled drinking water filling production line, it is made up of frame, water tank, pipeline, water pump, pneumatic cylinder, transmission and electrical apparatus and so on, it accomplishes washing filling and capping motion, it comes true stabilize washing effect, accurate filling volume and seal cap pressing effect by the way muti-passes washing processes, filling volume and automatic sorting and capping and full computer control.


Filling process
Barrels move 180 degree along with conveying chain wheel and to turnover frame, and then barrels are pushed into filling machine by barrel pushing cylinder and located on conveyor belt and waiting for filling.

Sterilized empty barrels to filling position are located by location cylinder, and then filling valves enter into barrel and open filling pump for filling, filling time set by PLC, it can correct filling time up to optimum condition by muti-function button on panel according to height of liquid level.
 

 

Technical features

 

1. The 5 Gallon Filling Machineis composed of barrel washer, barrel filling machine and barrel sealer into one unit.
2. Especially for filling drinking water of 3 and 5 gallons. It is an idea filling line to produce mineral water, distilled water and purified water.
3. The whole line is made of superior stainless steel, anticorrosive and easy to clean.
4. Only two operators are needed for a line, which is wholly automatic barreled
5. Full-auto or semi-auto barrel de-capper, full-auto leakage inspection, full-auto barrel outside brusher, full-auto barrel loading machine, steam shrinking film machine and coding system can be choose depends on what customer's need.

 

 


Filling Part Features


1. Uploading and dropping barrels changed from 45 degree to translatory which is more stable.
2. Nozzle can insert into 10-15cm of the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.

 


Capping Parts


1. Liquid level difference is controlled in 1cm.
2. Machine is equipped with Cap Sterilization system, which is 1.2m. The system make products more clean and safe by using sterilization and finished water.
3. Customers can choose to equip ABB/SEW motor, GRUNDFOS water pump, FESTO pneumatic component.

 


Flat Conveyor


The chain board on conveyor is made with stainless steel. The appearance of foot stand is perfect, and the height can be adjusted

 

 

Main technical parameter

 

1) Filling Volume: 5 Gallon
2) Size of Barrel: ф276×490m
3) Capacity: 60-900 barrels per hour(depends on customer's inquiry)
4) Power supply: depends on buyer request.
5) Max power consumption 4 kw+ heating 9 kw the Power consumption is only 3.5kw while the machine works as each electrical part starts intermittently
6) Volume of using water: Filling 9T/H; Purified water washing 2.25T/H
7) Structure type: gear wheel and rack transmission intermittently; Two filling valves
 
8) There are 10 steps during the washing procedure:

(1) Pre-washing,
(2) Dripping,
(3&4) Washing by the recycled water
(5) Dripping,
(6&7) Disinfection liquid,
(8&9) Finished water,
(10) Dripping


Disposal explanation
 
1) The whole set of equipment is imported abroad. The shower nozzle for washing is the technology products of American sprayer company
2) Intellectual management, controlled by MITSUBISHI micro-computer.
3) Siemens electrical element
4) AIRTAC pneumatic element
5) The whole set of equipment is made of stainless steel especially for food

6) Including system for automatic cap settling and cap transportation

Main parts list

 

No Product Name Brand Made-place
1 Automatic Switch meilarila France
2 AC contactor Schneider France
3 PLC MITSUBISHI Japan
4 Electric switch   China
5 pump BestBrand in China China
6 Cylinder of principal axis Airtac Taiwan
7 Cylinder of up and down Airtac Taiwan
8 Cylinder of cap press Airtac Taiwan
9 Cylinder of jar push Airtac Taiwan
10 Cylinder of filling valve Airtac Taiwan
11 Air pressure processing system Airtac Taiwan
12 Air pipe.fittings Airtac Taiwan
13 Nozzle Shanghai waigaoqiao company Join venture
14 Chain Z304 Stainless steel Made byself
15 The valve of water inlet Z304 Stainless steel Made byself
16 Filling valve Z304 Stainless steel Made byself
17 The thickness of Stainless steel plate 1.5mm Made byself
18 Capacity jar/hour 240
19 Total power kw 1.5
20 Filling heads pic 2
21 Number of cover pressing pic 1
22 Pressure of the air source Mpa 0.5
23 Consumption of air M3/min 0.6

 

 

Parameters

 

Model Working position number,filling heads and capping heads Production capacity Applicable bottle specifications (mm) Main motor power(kw)
QGF-100 3,1,1 100BPH 3-5gallon,
D=265-273mm,
H=150-360mm
1.41
QGF-150 5,1,1 150BPH 1.5
QGF-300 7,2,1 300BPH 6
QGF-450 9,3,1 450BPH 30
QGF-600 11,4,1 600BPH 32
QGF-900 13,8,1 900BPH 35
QGF-1200 15,10,1 1200BPH 40
QGF-1500 17,12,1 1500BPH 52

 

 

Production line (Flow chart)

 

ChartEmpty bottle Conveyor belt---→Caps Decapper---→ Brush External Bottle Washer ---→Automatic Bottle Loading System---→Internal Bottle Washer/ Disinfecter ---→ Rotary Filler ---→ Chain Plate Capper with caps washer---→Filled Bottle Conveyor Belt---→Lamp Checker---→Insert the caps label Sleeve Labeling Machine---→Heat Shrinking Machine---→Chain Style Bottle Lifter ( for the purpose to put on the plastic film cover) ---→Filled Bottles Conveyor Belt to the truck or stock room.

 

 

Raw material: Preform

 

MOULD MANUFACTURE PROCESS


1) Cap Mould : grinding→fly-cutter →CNC Milling→drilling→lathe→boring lathe→electric pulse →fine fly-cutter→polish→electroplate→install

2) Preform Mould: grinding→drilling→lathe→boring lathe→fine fly-cutter→electroplate→install

 


Bottle Preform

 

SNCK SIZE WEIGHT(g) CAP
28MM 15/17/18/20/21/.../68 screw cap,blue,white,any color
30MM 13/14/15/16/25/.../45 screw cap,blue,white,any color
38MM 22/25/28/29/30/.../80 screw cap,blue,white,any color
46MM 55/60/65/70/75/.../130 screw cap,blue,white,any color
MORE MORE
 

 

More machines: Water treatment system

 

Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Grundfos pump.

Silica sand filter: Silica sand as a filter medium can intercept and remove suspended matter effectively, organic matter, colloidal particles, microorganisms, chlorine, odor and some heavy metal ions in water under certain pressure, so as to reduce water turbidity.

Active carbon filter: It can filter chlorine content in water: <0.1PPM, and has significant effect on odor, organic matter, colloid and iron in water. It can also reduce turbidity, chroma of water, purify water quality and reduce pollution to follow-up systems (reverse osmosis, ultrafiltration, ion exchanger).

Sodium ion exchanger: Sodium ion exchanger (softener) is used to remove calcium and magnesium ions from water. When calcium and magnesium ions in water are exchanged by sodium ion, carbonate scale and sulfate scale are not easily formed in water, thus softening water can be obtained.

Precision filter: It adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.

Reverse osmosis: it is composed of reverse osmosis membrane (RO), high pressure pump and washing system to protect the reverse osmosis membrane. It can intercept substances larger than 0.0001 micron. It is the finest water filter. It can effectively intercept all dissolved salts and organic substances with molecular weight greater than 100, and allow water molecules to pass through.

Hollow Fiber ultrafiltration: Ultrafiltration technology is a new technology widely used in water purification, solution separation, concentration, and extraction of useful substances from wastewater, wastewater purification and reuse. The separation process can be carried out at room temperature. It is suitable for the concentration or purification of some heat-sensitive substances such as juice, biological agents and some drugs. It has a wide range of applications. The size of Dalton or solute is 0.0. Ultrafiltration separation technology can be used in the range of 01-0.1 um.

UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.

Ozone mixing tower: Ozone mixing tower is also known as oxidation tower. Its function is to mix ozone into water. In order to achieve the ideal sterilization effect of ozone, ozone mixing tower is used to mix ozone and water fully under certain pressure and time.

Ozone generator: Ozone is a widely recognized high-efficiency disinfectant in the world. Chemical property is particularly active, is a strong oxidant, at a certain concentration can quickly kill bacteria in water and air.

 

 

Why Choose Chuen Chen?

 

1. Experience

 

Chuen Chen Since 2013. We are professional in water&beverage solutions over 6 years.Modern factory of 2000 square meters.over 40 countries’ customers are using Chuen Chne machines.

 

2. Quality control

 

Chuen Chen machines all parts adopts CNC (computer numerical control machine tools) for processing.Precision was improved greatly.

 

3. Reasonable Price

 

Chuen Chen machines are highest cost performance. Our machines and good service worth your cost.

 

4. Warranty

 

Chuen Chen provide 24 months long warranty, free parts and effective service in a timely manner. After the warranty, lifelong provide widely favorable technical support and after-sales service.

 

5. Turn-Key Project

 

Chuen Chen's Turn-key Project including pre-sale and after-sale service, can provide the whole production line, factory design, design bottle, provide a layout diagram, provide auxiliary materials supply agent information, machine installation and debugging, staff training and so on.

 

6. After-sale service

 

Chuen Chen will send engineers to customers factory. Offer installation, debug and technology training to customers.After sales hotline: 0086-13584426100.

 

 

Contact us

 

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Low Noise Mineral Water Barrel Washing Filling Machine For Big Bottle 19L 20L

 

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Contact person: Vickie Sun

 

MOB (whatsapp / wechat): 0086 13584426100

 

Email: sunpiu2012@gmail.com

 

Skype: vickiesunqiu

 

 

Detailed photo for ref

 

Low Noise Mineral Water Barrel Washing Filling Machine For Big Bottle 19L 20L

 

Contact Details
Suzhou Ellison Packing Machinery CO., LTD

Contact Person: Alice Cao

Tel: +8613773283275

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Suzhou Ellison Packing Machinery CO., LTD
Sanxing Town, Zhangjiagang City, Jiangsu Province, China
Tel:86-135-84426100
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