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China Water Bottle Filling Machine manufacturer
Suzhou Ellison Packing Machinery CO., LTD
Home Products5 Gallon Water Filling Machine

PE Barrel 5 Gallon Water Filling Machine , Juice Carbonated Beverage Plastic Bottle Filler

PE Barrel 5 Gallon Water Filling Machine , Juice Carbonated Beverage Plastic Bottle Filler

China PE Barrel 5 Gallon Water Filling Machine , Juice Carbonated Beverage Plastic Bottle Filler for sale
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PE Barrel 5 Gallon Water Filling Machine , Juice Carbonated Beverage Plastic Bottle Filler
Product Details:
Place of Origin: Jiangsu, China
Brand Name: Ellison
Certification: CE/ BV / ISO
Model Number: QGF
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiated
Packaging Details: Wooden case or pallet package
Delivery Time: 35 working days
Payment Terms: T/T, L/C, Western Union, MoneyGram
Supply Ability: 8 sets per month
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Detailed Product Description
Processing Type: 20L Water Filling Machine Valve Brand: Airtac / SMC / Festo
Booster Pumps: CNP Pump Air Consumption: 5bar
Connection Pipes: All SUS 304 Or 316 Capacity: 100-1500BPH
HS Code: 8422301090 Bottle Weight: Around 780g
High Light:

5 gallon bottle filling machine

,

mineral water jar filling machine

 

3 - 5 Gallon PE Barrel Mineral Pure Drinking Water Juice Carbonated Beverage Plastic Bottle Filling Machine​

 

 

Download machine running video in youtube          Video link in youtube.pdf

 

 

Description

 

Full automatic 5 gallon barreled water filling machine integrates bottle washer, filler, and sealer into one unit.
In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically. This barreled water filling line equips with water spraying device to sterilize caps of bottles in order to ensure those caps are aseptic and healthy. This barreled water filling machine also can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging. This water filling machine has features of complete functional, novel design, and the high degree of automation. This barreled water filling equipment is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.

 

 

Main technical parameter

 

1) Filling Volume: 5 Gallon
2) Size of Barrel: ф276×490m
3) Capacity: 60-900 barrels per hour(depends on customer's inquiry)
4) Power supply: depends on buyer request.
5) Max power consumption 4 kw+ heating 9 kw the Power consumption is only 3.5kw while the machine works as each electrical part starts intermittently
6) Volume of using water: Filling 9T/H; Purified water washing 2.25T/H
7) Structure type: gear wheel and rack transmission intermittently; Two filling valves
 
8) There are 10 steps during the washing procedure:

(1) Pre-washing,
(2) Dripping,
(3&4) Washing by the recycled water
(5) Dripping,
(6&7) Disinfection liquid,
(8&9) Finished water,
(10) Dripping


Disposal explanation
 
1) The whole set of equipment is imported abroad. The shower nozzle for washing is the technology products of American sprayer company
2) Intellectual management, controlled by MITSUBISHI micro-computer.
3) Siemens electrical element
4) AIRTAC pneumatic element
5) The whole set of equipment is made of stainless steel especially for food

6) Including system for automatic cap settling and cap transportation

Main parts list

 

No Product Name Brand Made-place
1 Automatic Switch meilarila France
2 AC contactor Schneider France
3 PLC MITSUBISHI Japan
4 Electric switch   China
5 pump BestBrand in China China
6 Cylinder of principal axis Airtac Taiwan
7 Cylinder of up and down Airtac Taiwan
8 Cylinder of cap press Airtac Taiwan
9 Cylinder of jar push Airtac Taiwan
10 Cylinder of filling valve Airtac Taiwan
11 Air pressure processing system Airtac Taiwan
12 Air pipe.fittings Airtac Taiwan
13 Nozzle Shanghai waigaoqiao company Join venture
14 Chain Z304 Stainless steel Made byself
15 The valve of water inlet Z304 Stainless steel Made byself
16 Filling valve Z304 Stainless steel Made byself
17 The thickness of Stainless steel plate 1.5mm Made byself
18 Capacity jar/hour 240
19 Total power kw 1.5
20 Filling heads pic 2
21 Number of cover pressing pic 1
22 Pressure of the air source Mpa 0.5
23 Consumption of air M3/min 0.6

 

 

Parameters

 

Model Working position number,filling heads and capping heads Production capacity Applicable bottle specifications (mm) Main motor power(kw)
QGF-100 3,1,1 100BPH 3-5gallon,
D=265-273mm,
H=150-360mm
1.41
QGF-150 5,1,1 150BPH 1.5
QGF-300 7,2,1 300BPH 6
QGF-450 9,3,1 450BPH 30
QGF-600 11,4,1 600BPH 32
QGF-900 13,8,1 900BPH 35
QGF-1200 15,10,1 1200BPH 40
QGF-1500 17,12,1 1500BPH 52

 

 

Production line (Flow chart)

 

ChartEmpty bottle Conveyor belt---→Caps Decapper---→ Brush External Bottle Washer ---→Automatic Bottle Loading System---→Internal Bottle Washer/ Disinfecter ---→ Rotary Filler ---→ Chain Plate Capper with caps washer---→Filled Bottle Conveyor Belt---→Lamp Checker---→Insert the caps label Sleeve Labeling Machine---→Heat Shrinking Machine---→Chain Style Bottle Lifter ( for the purpose to put on the plastic film cover) ---→Filled Bottles Conveyor Belt to the truck or stock room.

 

 

Raw material: Preform

 

MOULD MANUFACTURE PROCESS


1) Cap Mould : grinding→fly-cutter →CNC Milling→drilling→lathe→boring lathe→electric pulse →fine fly-cutter→polish→electroplate→install

2) Preform Mould: grinding→drilling→lathe→boring lathe→fine fly-cutter→electroplate→install

Business Steps


1. R& D We support customers' R& D. We'll make the files or improve the design if you need
2. Quotation Making Mould Quotation will be finished in 1 day according to information we get.
3. Negotiation The negotiation includes quality, price, material, delivery time, payment item, ect.
4. Mould Design We need to spend 3-5 days on mould and product 3D/2D drawing design
5. Mould We will build the mould based on customers' requirements. Before making the mould, we'll send mould design to get customers' approval first. Mould will be usually completed in 25-60 days
6. Mould Testing When moulds are finished, we will test the moulds to check if they will satisfy consumers' needs. And we will send samples for consumers' reference.
7. Sample shoot If the first sample come out is not satisfied by customers, we will modify the mould until it can meet customers' needs.
8. Delivery We'll delivery goods either by sea or by air, according to customers' requirements.


Bottle Preform

 

SNCK SIZE WEIGHT(g) CAP
28MM 15/17/18/20/21/.../68 screw cap,blue,white,any color
30MM 13/14/15/16/25/.../45 screw cap,blue,white,any color
38MM 22/25/28/29/30/.../80 screw cap,blue,white,any color
46MM 55/60/65/70/75/.../130 screw cap,blue,white,any color
MORE MORE
 

 

More machines: Water treatment system

 

Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Grundfos pump.

Silica sand filter: Silica sand as a filter medium can intercept and remove suspended matter effectively, organic matter, colloidal particles, microorganisms, chlorine, odor and some heavy metal ions in water under certain pressure, so as to reduce water turbidity.

Active carbon filter: It can filter chlorine content in water: <0.1PPM, and has significant effect on odor, organic matter, colloid and iron in water. It can also reduce turbidity, chroma of water, purify water quality and reduce pollution to follow-up systems (reverse osmosis, ultrafiltration, ion exchanger).

Sodium ion exchanger: Sodium ion exchanger (softener) is used to remove calcium and magnesium ions from water. When calcium and magnesium ions in water are exchanged by sodium ion, carbonate scale and sulfate scale are not easily formed in water, thus softening water can be obtained.

Precision filter: It adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.

Reverse osmosis: it is composed of reverse osmosis membrane (RO), high pressure pump and washing system to protect the reverse osmosis membrane. It can intercept substances larger than 0.0001 micron. It is the finest water filter. It can effectively intercept all dissolved salts and organic substances with molecular weight greater than 100, and allow water molecules to pass through.

Hollow Fiber ultrafiltration: Ultrafiltration technology is a new technology widely used in water purification, solution separation, concentration, and extraction of useful substances from wastewater, wastewater purification and reuse. The separation process can be carried out at room temperature. It is suitable for the concentration or purification of some heat-sensitive substances such as juice, biological agents and some drugs. It has a wide range of applications. The size of Dalton or solute is 0.0. Ultrafiltration separation technology can be used in the range of 01-0.1 um.

UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.

Ozone mixing tower: Ozone mixing tower is also known as oxidation tower. Its function is to mix ozone into water. In order to achieve the ideal sterilization effect of ozone, ozone mixing tower is used to mix ozone and water fully under certain pressure and time.

Ozone generator: Ozone is a widely recognized high-efficiency disinfectant in the world. Chemical property is particularly active, is a strong oxidant, at a certain concentration can quickly kill bacteria in water and air.

 

 

Why Choose Chuen Chen?

 

1. Experience

 

Chuen Chen Since 2013. We are professional in water&beverage solutions over 6 years.Modern factory of 2000 square meters.over 40 countries’ customers are using Chuen Chne machines.

 

2. Quality control

 

Chuen Chen machines all parts adopts CNC (computer numerical control machine tools) for processing.Precision was improved greatly.

 

3. Reasonable Price

 

Chuen Chen machines are highest cost performance. Our machines and good service worth your cost.

 

4. Warranty

 

Chuen Chen provide 24 months long warranty, free parts and effective service in a timely manner. After the warranty, lifelong provide widely favorable technical support and after-sales service.

 

5. Turn-Key Project

 

Chuen Chen's Turn-key Project including pre-sale and after-sale service, can provide the whole production line, factory design, design bottle, provide a layout diagram, provide auxiliary materials supply agent information, machine installation and debugging, staff training and so on.

 

6. After-sale service

 

Chuen Chen will send engineers to customers factory. Offer installation, debug and technology training to customers.After sales hotline: 0086-13584426100.

 

 

Contact us

 

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PE Barrel 5 Gallon Water Filling Machine , Juice Carbonated Beverage Plastic Bottle Filler 0

 

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Contact person: Vickie Sun

 

MOB (whatsapp / wechat): 0086 13584426100

 

Email: sunpiu2012@gmail.com

 

Skype: vickiesunqiu

 

 

Detailed photo for ref

 

PE Barrel 5 Gallon Water Filling Machine , Juice Carbonated Beverage Plastic Bottle Filler 1

PE Barrel 5 Gallon Water Filling Machine , Juice Carbonated Beverage Plastic Bottle Filler 2

Contact Details
Suzhou Ellison Packing Machinery CO., LTD

Contact Person: Manager

Tel: +8613584426100

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Suzhou Ellison Packing Machinery CO., LTD
Sanxing Town, Zhangjiagang City, Jiangsu Province, China
Tel:86-135-84426100
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